Tag Archives: shaft

China best Auto Parts Steering Intermediate Shaft Extension Shaft Universal Joint for Saic CZPT Pickup T60 OEM C00059290

Product Description

Product Description

Product name: Auto Parts Steering Intermediate Shaft Extension Shaft Universal Joint For SAIC CHINAMFG Pickup T60 OEM C0057190
OEM Number: C0057190
Application: For SAIC CHINAMFG Pickup T60

Car Fitment Model Year
MAXUS (SAIC MOTOR) T60 Pickup 2016-

Package: Original genuine packing, Brand packing, Neutral packing with parts number label
MOQ:1 PC
Delivery time:1-7days
Place: HangZhou China

TIPS: The adaptation of parts is very complex, you need to provide chassis VIN number or car details {model, capacity, year of production (not buy) year} to customer service, and according to the customer service recommend to choose the appropriate type.

Detailed Photos

Packaging & Shipping

Shipping by Sea: containers goods,
Sample order by air: China Post, aliexpress standard shipping, E-pocket, EMS,UPS,TNT,DHL,Fedex, etc
 

Company Profile

Our Advantages

1. One-stop service to supply all jac motors spare parts (JAC motors j2 j3 j4 j5 j6, s2 /T40,s3/ T5 ,s5/ T6 ,JAC refine ,JAC sunray ,JAC pickup T6 T8,JAC Truck  … )
SAIC MG, CHINAMFG Parts, CHINAMFG spare parts
Chery, Changan, BYD, CHINAMFG GWM, Brillance, Geely, Xihu (West Lake) Dis.feng spare parts
Mercedes Benz Parts,
Gates Auto Parts, Phc Parts

2. MOQ: 1PC

3. We will reply you for your inquiry in 24 hours.

4. after sending, we will track the products for you once every 2 days, until you get the products. When you got the goods, and give us a feedback.If you have any questions about the problem, contact with us, we will offer the solve way for you.
 

FAQ

 

Q1. What is your terms of packing?
A: Generally, we pack our goods in neutral boxes, original OE cartons or brands AQBP packages

Q2. how to do the order if your need parts have not in this shop?
A: if in this shop has no the parts you need, please tell us, and we will find it from our big warehouse, take photos and send price to you.

Q3. how much you should pay money if buy some items together?
A: after buying some items together, there will be different shipping fees and different goods price, so we can discuss how to do the best shipping way.

Q4. How about your delivery time?
A: Generally, it will take 30 to 60 days after receiving your advance payment. The specific delivery time depends on shipping way and different countries.

Q5. Can you produce according to the samples?
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.

Q6: How do you make our business long-term and good relationship?
A:1. We keep good quality and competitive price to ensure our customers benefit;
2. We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.
  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Material: Metal
Certification: ISO, RoHS
Standard: Standard
Customization:
Available

|

Customized Request

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

universal joint

How do you calculate the torque capacity of a universal joint?

Calculating the torque capacity of a universal joint involves considering various factors such as the joint’s design, material properties, and operating conditions. Here’s a detailed explanation:

The torque capacity of a universal joint is determined by several key parameters:

  1. Maximum Allowable Angle: The maximum allowable angle, often referred to as the “operating angle,” is the maximum angle at which the universal joint can operate without compromising its performance and integrity. It is typically specified by the manufacturer and depends on the joint’s design and construction.
  2. Design Factor: The design factor accounts for safety margins and variations in load conditions. It is a dimensionless factor typically ranging from 1.5 to 2.0, and it is multiplied by the calculated torque to ensure the joint can handle occasional peak loads or unexpected variations.
  3. Material Properties: The material properties of the universal joint’s components, such as the yokes, cross, and bearings, play a crucial role in determining its torque capacity. Factors such as the yield strength, ultimate tensile strength, and fatigue strength of the materials are considered in the calculations.
  4. Equivalent Torque: The equivalent torque is the torque value that represents the combined effect of the applied torque and the misalignment angle. It is calculated by multiplying the applied torque by a factor that accounts for the misalignment angle and the joint’s design characteristics. This factor is often provided in manufacturer specifications or can be determined through empirical testing.
  5. Torque Calculation: To calculate the torque capacity of a universal joint, the following formula can be used:
    Torque Capacity = (Equivalent Torque × Design Factor) / Safety Factor

    The safety factor is an additional multiplier applied to ensure a conservative and reliable design. The value of the safety factor depends on the specific application and industry standards but is typically in the range of 1.5 to 2.0.

It is important to note that calculating the torque capacity of a universal joint involves complex engineering considerations, and it is recommended to consult manufacturer specifications, guidelines, or engineering experts with experience in universal joint design for accurate and reliable calculations.

In summary, the torque capacity of a universal joint is calculated by considering the maximum allowable angle, applying a design factor, accounting for material properties, determining the equivalent torque, and applying a safety factor. Proper torque capacity calculations ensure that the universal joint can reliably handle the expected loads and misalignments in its intended application.

universal joint

What is the effect of varying operating angles on the performance of a universal joint?

Varying operating angles can have a significant effect on the performance of a universal joint. Here’s a detailed explanation:

A universal joint is designed to transmit rotational motion between two shafts that are not collinear or have a constant angular relationship. The operating angle refers to the angle between the input and output shafts of the joint. The effects of varying operating angles on the performance of a universal joint are as follows:

  1. Changes in Torque and Speed: As the operating angle of a universal joint increases or decreases, the torque and speed transmitted through the joint can be affected. At small operating angles, the torque and speed transmission are relatively efficient. However, as the operating angle increases, the torque and speed capacity of the joint may decrease. This reduction in torque and speed capability is due to increased non-uniform loading and bending moments on the joint’s components.
  2. Increased Vibrations and Noise: Varying operating angles can introduce vibrations and noise in a universal joint. As the operating angle becomes more extreme, the joint experiences higher levels of dynamic imbalance and misalignment. This imbalance can lead to increased vibration levels, which may affect the overall performance and lifespan of the joint. Additionally, the non-uniform motion and increased stress on the joint’s components can generate additional noise during operation.
  3. Angular Misalignment Compensation: One of the primary advantages of universal joints is their ability to compensate for angular misalignment between shafts. By accommodating varying operating angles, the joint allows for flexibility in transmitting motion even when the input and output shafts are not perfectly aligned. However, extreme operating angles may challenge the joint’s ability to compensate for misalignment effectively. Very large operating angles can lead to increased wear, decreased joint life, and potential loss of motion transmission efficiency.
  4. Increased Wear and Fatigue: Varying operating angles can contribute to increased wear and fatigue on the universal joint’s components. As the operating angle increases, the joint experiences higher levels of stress and non-uniform loading. This stress concentration can lead to accelerated wear and fatigue, especially at critical areas such as the bearing caps and needle bearings. Continuous operation at extreme operating angles without proper lubrication and maintenance can significantly reduce the joint’s lifespan.
  5. Heat Generation: Extreme operating angles can result in increased heat generation within the universal joint. The non-uniform motion and increased friction caused by high operating angles can lead to elevated temperatures. Excessive heat can accelerate lubricant breakdown, increase wear rates, and potentially cause premature failure of the joint. Adequate cooling and proper lubrication are essential to mitigate the effects of heat generation in such cases.
  6. Efficiency and Power Loss: Varying operating angles can impact the overall efficiency of a universal joint. At small to moderate operating angles, the joint can transmit motion with relatively high efficiency. However, as the operating angle increases, the joint’s efficiency may decrease due to increased friction, bending moments, and non-uniform loading. This reduction in efficiency can result in power loss and decreased overall system performance.

Therefore, it is crucial to consider the effects of varying operating angles on the performance of a universal joint. Proper design, careful selection of operating angles within the joint’s specified limits, regular maintenance, and adherence to manufacturer guidelines can help mitigate the potential negative effects and ensure optimal performance and longevity of the joint.

universal joint

How does a universal joint accommodate misalignment between shafts?

A universal joint, also known as a U-joint, is designed to accommodate misalignment between shafts and allow for the transmission of rotational motion. Let’s explore how a universal joint achieves this:

A universal joint consists of a cross-shaped or H-shaped yoke with bearings at the ends of each arm. The yoke connects the input and output shafts, which are not in line with each other. The design of the universal joint enables it to flex and articulate, allowing for the accommodation of misalignment and changes in angles between the shafts.

When misalignment occurs between the input and output shafts, the universal joint allows for angular displacement. As the input shaft rotates, it causes the yoke to rotate along with it. Due to the perpendicular arrangement of the yoke arms, the output shaft connected to the other arm of the yoke experiences rotary motion at an angle to the input shaft.

The flexibility and articulation of the universal joint come from the bearings at the ends of the yoke arms. These bearings allow for smooth rotation and minimize friction between the yoke and the shafts. They are often enclosed within a housing or cross-shaped cap to provide protection and retain lubrication.

As the input shaft rotates and the yoke moves, the bearings within the universal joint allow for the necessary movement and adjustment. They enable the yoke to accommodate misalignment and changes in angles between the input and output shafts. The bearings allow the yoke to rotate freely and continuously, ensuring that torque can be transmitted smoothly between the shafts despite any misalignment.

By allowing angular displacement and articulation, the universal joint compensates for misalignment and ensures that the rotation of the input shaft is effectively transmitted to the output shaft. This flexibility is particularly important in applications where shafts are not perfectly aligned, such as in automotive drivelines or industrial machinery.

However, it’s important to note that universal joints do have limitations. They introduce a small amount of backlash or play, which can affect precision and accuracy in some applications. Additionally, at extreme angles, the operating angles of the universal joint may become limited, potentially causing increased wear and reducing its lifespan.

In summary, a universal joint accommodates misalignment between shafts by allowing angular displacement and articulation. The bearings within the universal joint enable the yoke to move and adjust, ensuring smooth and continuous rotation between the input and output shafts while compensating for their misalignment.

China best Auto Parts Steering Intermediate Shaft Extension Shaft Universal Joint for Saic CZPT Pickup T60 OEM C00059290  China best Auto Parts Steering Intermediate Shaft Extension Shaft Universal Joint for Saic CZPT Pickup T60 OEM C00059290
editor by CX 2024-04-30

China Hot selling Wuxi CZPT Brand Cardan Shaft Spare Parts Universal Joint

Product Description

HangZhou Xihu (West Lake) Dis. Brand Cardan Shaft Spare Parts Universal Joint 

Brief Introduction

Processing flow

                                                                                                                                                                                                                                                                            
Quality Control                                                                                                                                                                                               

       
      

               
 

Packaging & Delivery

Packaging details:Standard plywood case

Delivery detail: 3-15 working days,depend on the actual produce condition

 

FAQ

Q1: What is the location of your company?

A1: Our company is located in the HangZhou City ,ZheJiang ,China.Welcome to visit our factory at anytime!

 

Q2: How does your factory do regarding quality control?

A2: Our standard QC system to control quality.

 

Q3: What is your delivery time?

A3: Usually within 20 days after the receipt of payment.Delivery time must depend on the actual produce condition.

 

Q4: What are your strengths?

A4: 1.We are the manufacturer,having competitive advantage in price.

 

2.A large part of money is put into advancing CNC equipments and product

R&D department annual,the performance of cardan shaft can be guaranteed.

 

3.About quality issues or follow-up after-sales service,we report directly to the boss.

Specification

There is no uniform standard for the specifications of cross assemblies. Please contact us directly for confirmation.

 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Condition: New
Color: Silver
Certification: ISO, BV
Structure: Cross
Material: Forging
Type: Cross
Customization:
Available

|

Customized Request

universal joint

Can universal joints be used in aerospace and aviation applications?

Yes, universal joints can be used in aerospace and aviation applications, albeit their usage is limited and specific to certain systems. Here’s a detailed explanation:

Aerospace and aviation industries often require precise and reliable mechanical systems to ensure the safe and efficient operation of various components and subsystems. While universal joints are widely used in many industries, their application in aerospace and aviation is more limited due to the stringent requirements and specific conditions of these fields.

Here are some key points to consider regarding the use of universal joints in aerospace and aviation applications:

  1. Control Systems: Universal joints can be employed in control systems within aircraft and spacecraft. These control systems involve the transmission of motion and rotation between different components or surfaces. Universal joints can provide flexibility and enable the adjustment of control surfaces such as rudders, ailerons, or flaps, allowing for precise control of the aircraft’s movement.
  2. Instrumentation and Testing: Universal joints can be utilized in instrumentation and testing equipment used in aerospace and aviation. These applications often require the transmission of rotational motion and torque to various sensors, actuators, or measuring devices. Universal joints can facilitate the required motion transfer while compensating for misalignment or angular variations, ensuring accurate data acquisition and reliable testing results.
  3. Spacecraft Deployment Mechanisms: In space exploration missions, universal joints can be employed in deployment mechanisms. These mechanisms are responsible for deploying antennas, solar panels, or other components of spacecraft once they reach their destination. Universal joints can accommodate the complex motion and alignment requirements during the deployment process, ensuring smooth and controlled extension of these critical components.
  4. Engine Accessories: Universal joints can be utilized in certain engine accessories or auxiliary systems in aerospace and aviation. These may include fuel pumps, generators, or hydraulic systems. Universal joints can transmit rotational motion and torque from the engine to these accessories, allowing them to operate efficiently and reliably.
  5. Cautions and Limitations: The usage of universal joints in aerospace and aviation applications requires careful consideration of factors such as weight, space constraints, reliability, and safety. These industries have strict regulations and standards to ensure the highest levels of performance and safety. Therefore, the selection, integration, and testing of universal joints must be performed in accordance with the specific requirements and guidelines provided by the regulatory authorities and industry best practices.

In summary, while universal joints have limited application in aerospace and aviation, they can be utilized in control systems, instrumentation and testing, spacecraft deployment mechanisms, and engine accessories. Careful consideration of the specific requirements, regulations, and safety standards is essential when incorporating universal joints into aerospace and aviation systems to ensure optimal performance and reliability.

universal joint

How does a constant-velocity (CV) joint differ from a traditional universal joint?

A constant-velocity (CV) joint differs from a traditional universal joint in several ways. Here’s a detailed explanation:

A traditional universal joint (U-joint) and a constant-velocity (CV) joint are both used for transmitting torque between non-aligned or angularly displaced shafts. However, they have distinct design and operational differences:

  • Mechanism: The mechanism of torque transmission differs between a U-joint and a CV joint. In a U-joint, torque is transmitted through a set of intersecting shafts connected by a cross or yoke arrangement. The angular misalignment between the shafts causes variations in speed and velocity, resulting in fluctuating torque output. On the other hand, a CV joint uses a set of interconnected elements, typically ball bearings or roller bearings, to maintain a constant velocity and torque output, regardless of the angular displacement between the input and output shafts.
  • Smoothness and Efficiency: CV joints offer smoother torque transmission compared to U-joints. The constant velocity output of a CV joint eliminates speed fluctuations, reducing vibrations and allowing for more precise control and operation. This smoothness is particularly advantageous in applications where precise motion control and uniform power delivery are critical. Additionally, CV joints operate with higher efficiency as they minimize energy losses associated with speed variations and friction.
  • Angular Capability: While U-joints are capable of accommodating larger angular misalignments, CV joints have a limited angular capability. U-joints can handle significant angular displacements, making them suitable for applications with extreme misalignment. In contrast, CV joints are designed for smaller angular displacements and are typically used in applications where constant velocity is required, such as automotive drive shafts.
  • Operating Angles: CV joints can operate at larger operating angles without significant loss in torque or speed. This makes them well-suited for applications that require larger operating angles, such as front-wheel drive vehicles. U-joints, on the other hand, may experience speed fluctuations and reduced torque transmission capabilities at higher operating angles.
  • Complexity and Size: CV joints are generally more complex in design compared to U-joints. They consist of multiple components, including inner and outer races, balls or rollers, cages, and seals. This complexity often results in larger physical dimensions compared to U-joints. U-joints, with their simpler design, tend to be more compact and easier to install in tight spaces.

In summary, a constant-velocity (CV) joint differs from a traditional universal joint (U-joint) in terms of torque transmission mechanism, smoothness, efficiency, angular capability, operating angles, complexity, and size. CV joints provide constant velocity output, smoother operation, and higher efficiency, making them suitable for applications where precise motion control and uniform power delivery are essential. U-joints, with their ability to accommodate larger angular misalignments, are often preferred for applications with extreme misalignment requirements.

universal joint

Can you provide examples of vehicles that use universal joints?

Universal joints are commonly used in various types of vehicles for transmitting torque between shafts that are not in a straight line or are at an angle to each other. Here are some examples of vehicles that use universal joints:

  • Automobiles: Universal joints are widely used in automobiles for transmitting torque from the engine to the rear wheels in rear-wheel drive vehicles. They are commonly found in the driveline, connecting the transmission or gearbox to the driveshaft, and in the driveshaft itself. Universal joints are also used in front-wheel drive vehicles for transmitting torque from the transaxle to the front wheels.
  • Trucks and commercial vehicles: Universal joints are utilized in trucks and commercial vehicles for transmitting torque between various components of the drivetrain. They can be found in the driveshaft, connecting the transmission or gearbox to the rear differential or axle assembly.
  • Off-road vehicles and SUVs: Universal joints are extensively used in off-road vehicles and SUVs that have four-wheel drive or all-wheel drive systems. They are employed in the driveline to transmit torque from the transmission or transfer case to the front and rear differentials or axle assemblies.
  • Military vehicles: Universal joints are utilized in military vehicles for transmitting torque between different components of the drivetrain, similar to their use in trucks and off-road vehicles. They provide reliable torque transfer in demanding off-road and rugged environments.
  • Agricultural and construction machinery: Universal joints are commonly found in agricultural and construction machinery, such as tractors, combines, excavators, loaders, and other heavy equipment. They are used in the drivelines and power take-off (PTO) shafts to transmit torque from the engine or motor to various components, attachments, or implements.
  • Marine vessels: Universal joints are employed in marine vessels for transmitting torque between the engine and the propeller shaft. They are used in various types of watercraft, including boats, yachts, ships, and other marine vessels.
  • Aircraft: Universal joints are utilized in certain aircraft applications, such as helicopters, to transmit torque between the engine and the rotor assembly. They allow for angular displacement and smooth transmission of power in the complex rotor systems of helicopters.
  • Industrial machinery: Universal joints find applications in various types of industrial machinery, including manufacturing equipment, conveyors, pumps, and other power transmission systems. They enable torque transmission between non-aligned or angularly displaced shafts in industrial settings.

Please note that the specific usage of universal joints may vary depending on the vehicle design, drivetrain configuration, and application requirements. Different types of universal joints, such as single joint, double joint, constant velocity (CV) joint, or Cardan joint, may be employed based on the specific needs of the vehicle or machinery.

China Hot selling Wuxi CZPT Brand Cardan Shaft Spare Parts Universal Joint  China Hot selling Wuxi CZPT Brand Cardan Shaft Spare Parts Universal Joint
editor by CX 2024-04-25

China Professional 20cr Material Automobile Cardan Cross Shaft Universal Joint Gun-48

Product Description

Product Deascription

Specification

Brand CSZBTR
Model No GUN-48
Material stainless steel

Other Models

PARTA NO. Dmm Omm Lmm
19   44.6
-06 23.84   61.3
28 52.2 83
28 37.2 68
-01 28   70.95
28   70.95
28 42.5 73
28   70.95
3 30   88
53A-2257125-10 35   98
A 39   118
39   118
A-1 39   118
50   135
255B-2257125 50   155
50   155
53205-22 0571 1 50   155
5 50   135
33541 62   173
62   173
65641 72   185

 

Part No. D mm L mm Spicer
5-263X 34.9 126.2 5-263X
5-275X 34.9 126.2 5-275X
5-2X 23.8 61.2 5-2X
5-31000X 22 55 5-31000X
5-310X 27 61.9 5-310X
5-316X 65.1 144.4 5-316X
5-32000X 23.82 61.2 5-32000X
5-33000X 27 74.6 5-33000X
5-3400X 32 76 5-3400X
5-35000X 36 89 5-35000X
5-431X 33.3 67.4 5-431X
5-443X 27 61.9 5-443X
5-4X 27.01 74.6 5-4X
GU1000 27 81.7 5-153X
GU1100 27 74.6 5-4X

 

PARTA NO. Dmm Omm Lmm
GUN-25 32 64  
GUN-26 23. 82 64 61.3
GUN-27 25 40  
GUN-28 20. 01 35 57
GUN-29 28 53  
GUN-30 30. 188   92.08
GUN-31 32   107
GUN-32 35.5   119.2
GUN-33 43   128
GUN-34 25 52  
GUN-36 25   77.6
GUN-38 26 45.6  
GUN-41 43   136
GUN-43 55.1   163.8
GUN-44 20.5   56.6
GUN-45 20.7   52.4
GUN-46 27 46  
GUN-47 27   71.75
GUN-48 27   81.75

Application

Company Profile

HangZhou Terry Machinery Co.Ltd is a leading supplier of bearings, linear motion
system for CNC,ball transfer unit and transmission component. The growing industrial and
favorable policy of HangZhoubenefit the development of Terry Machinery.Our  products are
utilized in industrial, motorcycle, vehicleand Automation applications. Now we are exporting
to 46 countries includingUSA, GBR, Germany, Spain,Poland, Turkey ect. The goal of Terry
Machinery to provide out customers with widest range of productsatcompetitive prices, backed
with the best Service.

Packing & Deliverey

Custome Praise

FAQ
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: 24 Hours Online Answering
Warranty: 1 Year
Condition: New
Samples:
US$ 2/Piece
1 Piece(Min.Order)

|

Order Sample

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

universal joint

What is the role of a yoke in a universal joint assembly?

A yoke plays a crucial role in a universal joint assembly. Here’s a detailed explanation:

In a universal joint assembly, a yoke is a mechanical component that connects the universal joint to the shafts it is intended to transmit motion between. It acts as a link, providing a secure attachment point and facilitating the transfer of rotational motion. The yoke is typically made of strong and durable materials such as steel or cast iron.

The role of a yoke in a universal joint assembly can be summarized as follows:

  1. Connection Point: The yoke serves as a connection point between the universal joint and the shafts it is joining. It provides a secure and rigid attachment, ensuring that the universal joint and shafts operate as a cohesive unit. The yoke is designed to fit onto the shafts and is often secured using fasteners such as bolts or retaining rings.
  2. Transmitting Torque: One of the primary functions of the yoke is to transmit torque from one shaft to another through the universal joint assembly. When torque is applied to one shaft, the universal joint transfers it to the other shaft via the yoke. The yoke must be strong enough to handle the torque generated by the system and effectively transfer it without deformation or failure.
  3. Supporting Radial Loads: In addition to transmitting torque, the yoke also provides support for radial loads. Radial loads are forces acting perpendicular to the shaft’s axis. The yoke, along with other components in the universal joint assembly, helps distribute these loads and prevent excessive stress on the shafts and universal joint. This support ensures stable operation and prevents premature wear or failure.
  4. Alignment and Stability: The yoke contributes to the alignment and stability of the universal joint assembly. It helps maintain the proper positioning of the universal joint in relation to the shafts, ensuring that the rotational motion is transmitted accurately and efficiently. The yoke’s design and fitment play a crucial role in minimizing misalignment and maintaining the integrity of the assembly.
  5. Compatibility and Adaptability: Yokes are available in various shapes, sizes, and configurations to accommodate different shaft diameters, types, and connection methods. This versatility allows for compatibility with a wide range of applications and facilitates the adaptation of the universal joint assembly to specific requirements. The yoke’s design may include features such as keyways, splines, or flanges to suit different shaft and mounting arrangements.

In summary, the yoke in a universal joint assembly serves as a connection point, transmits torque, supports radial loads, contributes to alignment and stability, and provides compatibility and adaptability. It is an essential component that enables the efficient and reliable transmission of rotational motion between shafts in various applications.

universal joint

How do you address the effect of temperature variations on a universal joint?

Addressing the effect of temperature variations on a universal joint involves considering factors such as material selection, lubrication, and thermal expansion. Here’s a detailed explanation:

Temperature variations can have an impact on the performance and durability of universal joints. Extreme temperatures can affect the materials, lubrication, and dimensional stability of the joint components. To address these effects, the following measures can be taken:

  • Material Selection: Choosing materials with appropriate temperature resistance is crucial. The materials used in universal joints should have a suitable operating temperature range to withstand the expected temperature variations. For example, selecting heat-resistant alloys or materials with low thermal expansion coefficients can help mitigate the effects of temperature changes.
  • Lubrication: Proper lubrication is essential for reducing friction and wear in universal joints, especially under temperature variations. Lubricants with high-temperature stability and viscosity should be selected to ensure adequate lubrication at both low and high temperatures. It’s important to follow the manufacturer’s recommendations regarding lubrication intervals and the use of lubricants suitable for the operating temperature range.
  • Thermal Expansion Compensation: Universal joints can experience dimensional changes due to thermal expansion or contraction. These changes can affect the alignment and performance of the joint. To address this, measures such as incorporating design features that allow for thermal expansion compensation, using materials with low thermal expansion coefficients, or incorporating flexible elements can help minimize the impact of temperature variations on the joint’s operation.
  • Insulation: In situations where extreme temperatures are anticipated, providing insulation or heat shielding around the universal joint can help maintain more stable operating conditions. Insulation materials can help reduce the transfer of heat to or from the joint, minimizing the temperature variations experienced by the components.
  • Temperature Monitoring: Regular monitoring of the operating temperature of the universal joint can help identify any abnormal temperature variations that may indicate issues with lubrication, excessive friction, or other problems. Temperature sensors or thermal imaging techniques can be utilized for monitoring purposes.

It’s important to note that the specific measures taken to address temperature variations may depend on the application, the expected temperature range, and the manufacturer’s recommendations. Additionally, proper maintenance practices, including inspection, cleaning, and lubrication, are essential for ensuring the optimal performance and longevity of universal joints under temperature variations.

In summary, addressing the effect of temperature variations on a universal joint involves considering material selection, lubrication, thermal expansion compensation, insulation, and temperature monitoring. By implementing appropriate measures, the impact of temperature variations on the universal joint’s performance and durability can be minimized.

universal joint

How do you install a universal joint?

Installing a universal joint correctly is essential to ensure its proper functioning and longevity. Here are the general steps to guide you in the installation process:

  1. Prepare the universal joint: Before installation, inspect the universal joint for any damage or defects. Ensure that all the components, such as yokes, bearings, and cross, are in good condition. Clean the components if necessary and apply a suitable lubricant to ensure smooth operation.
  2. Align the shafts: Position the shafts that need to be connected by the universal joint. Align the shafts as closely as possible, ensuring that they are parallel and collinear. If precise alignment is challenging, universal joints can compensate for slight misalignments, but it is still preferable to have the shafts as aligned as possible.
  3. Insert the cross: Insert the cross-shaped center piece of the universal joint into one of the yokes. Ensure that the cross is aligned properly with the yoke and that the bearings are securely seated in the yoke bores.
  4. Attach the second yoke: Slide the second yoke onto the cross, aligning it with the opposite ends of the cross arms. Make sure the yoke is oriented in the correct phase with the first yoke, typically 90 degrees out of phase, allowing for angular displacement.
  5. Secure the yokes: Use the appropriate fastening method to secure the yokes to the shafts. This can include methods such as set screws, clamps, or retaining rings. Follow the manufacturer’s guidelines and torque specifications for the specific type of universal joint being installed.
  6. Check for smooth operation: After securing the yokes, rotate the connected shafts by hand to check for smooth operation and proper articulation. Ensure that the universal joint moves freely without binding or excessive play. If any issues are detected, double-check the alignment, lubrication, and fastening of the universal joint.
  7. Test under load: If applicable, test the universal joint under the expected load conditions of your application. Monitor its performance and check for any abnormal vibrations, noises, or excessive heat. If any issues arise, re-evaluate the installation and make necessary adjustments or consult with an expert.
  8. Maintenance and lubrication: Regularly inspect and maintain the universal joint as part of your overall system maintenance. Ensure that the joint remains properly lubricated according to the manufacturer’s recommendations. Lubrication helps reduce friction, wear, and heat generation, extending the life of the universal joint.

It’s important to note that the installation process may vary depending on the specific type and design of the universal joint, as well as the application requirements. Always refer to the manufacturer’s instructions and guidelines for the particular universal joint you are installing, as they may provide specific procedures and considerations.

China Professional 20cr Material Automobile Cardan Cross Shaft Universal Joint Gun-48  China Professional 20cr Material Automobile Cardan Cross Shaft Universal Joint Gun-48
editor by CX 2024-04-22

China OEM Best Price CNC Machining Service Flexible Universal Single Joint Shaft Coupling Universal Joint Joint Cross Bearing supplier

Product Description

Product Name U joint Place of origin China
Brand Mighty Model PB,PR,NB,CN

PR-HS universal joint coupling

1.Application to all kinds of general mechanical situation, maximum rotate speed may reach1000~1500r/min.
Our Universal Joint widely used in multiaxle drilling machine ,construction machine,packaging machine,automobile.parking facility and paper machine,medical machine,farm machine

2.Have single -jointed type and bimodal type

3.Each point of the largest rotation angle can be 45o

4.Needle roller bearing,maintenance-free

5.The hole on the finshed product tolerance is H7 according to spline , hexagonal and square hole are available as long as you request.

Advantages:

• Many sizes available

• Max. angle 45 degree

• Max. speed 1000 rpm

• Available in various materials

• All subcomponents very precisely machined from bar: No cheap castings or powdered metal parts, resulting in better overall and more consistent performance

• Several subtle design innovations that optimize performance and reduce cost

• Could manufacture products according to your drawing

Variations offered:

• Materials for midsection(Cube and Pin): 20Cr,40Cr

• Materials for hub: 40Cr,45#steel

• Materials for spline: 45#steel

Quick-Change universal joint(Nature color )

      

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: Video Support
Warranty: 1years
Condition: New
Color: Natural Color, Silver, Black
Certification: ISO
Structure: Single
Samples:
US$ 0.1/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

u joint

What You Need to Know About U-Joints

Your car’s u-joint is the main connector between your car’s transmission and the wheels. If it fails, your car will not move. It may also make a loud banging noise, so you may need to have it towed to a repair shop. Fortunately, u-joint failure is rare, but it’s best to keep an eye on it regularly. There’s no specific maintenance schedule for u-joints, but most manufacturers recommend checking them periodically, and you can do it when you change the oil in your car.

Typical u-joints

Typical U-joints receive a serious workout as the vehicle accelerates or decelerates. As a result, u-joint maintenance is essential. While u-joints are lubricated from the factory, you should check them at least twice per year and service them as necessary.
Typically, U-joints have one side that bolts onto a yoke and another side that is pressed into the yoke. The bolt-on side has a C-clip to hold the cap in place. While the locking mechanisms are similar, some are stronger than others. In addition, U-joints need to be compatible with the axle shafts they are attached to.
U-joints are an important component of a truck’s suspension. They allow the drive shaft to move up and down as the vehicle turns, which helps the vehicle transfer power. Universal joints also make up for the movement of the driveshaft in front-wheel-drive vehicles. Without these joints, a suspension system would be unable to offer substantial wheel travel.
To check if your U-joints are worn, listen for a squeaking or clicking noise when the vehicle moves or shifts gear. You may also experience a shuddering or vibrating sensation. If you notice any of these symptoms, you should schedule an appointment with a certified ASE technician. You don’t want to ignore these signs because they can lead to expensive repairs and damage the drive shaft.
A single universal joint should be able to transmit 20 in-lbs of torque continuously. This torque needs to be applied at a 15deg angle, while the speed should be 600 RPM to operate properly. This torque capacity is calculated by multiplying the torque with a use factor or dynamic factor of 2. The use factor should be taken into account when choosing the right joint. When choosing a universal joint, you should also consider the operating angle of the shaft. In general, you should limit the angle of the shaft to about 15deg, but it may be allowed up to 30deg in manual operation.
u joint

Characteristics

Understanding the characteristics of a u joint can make it easier for you to choose one for your specific application. While u-joints are all similar, they can be differentiated in terms of size, function, and application. While size is the most important characteristic, there are other factors that will help you determine the right joint for your needs.
When properly maintained, u-joints can last the life of your vehicle. However, heavy towing and aggressive off-roading can cause premature failure. To extend u-joint life, it is important to regularly grease them and lubricate them. Other causes of u-joint failure include loose bolts, corrosion, and improper torqueing. Misalignment can also wear out the joint.
Universal joints are flexible couplings that are used to mate misaligned shafts. Universal joints are usually coloured according to their equations of motion. The red and blue planes indicate the joint’s angle of bend. The zero plane represents the axles parallel to each other.
The operating angle of a U-joint affects the transmission’s performance. Changing the operating angle may cause vibration in the transmission. The double operating angle of a U-joint can reduce the life span of the joint by as much as half. As a result, the operating angle must be reduced in order to improve its performance.
A U-joint is the most common type of axle joint used on cars. The majority of factory-fitted U-joints are grease-free and feature colored snap rings. A U-joint is also referred to as a Cardan Joint, but this is an incorrect name. The Cardan Joint is a different type of joint and has different characteristics.
If you suspect that your u-joint is failing, you should have it checked. A failed u-joint will produce a clicking or squeaking noise. It will also make a clunking noise when the car accelerates or changes gears. If you notice that these symptoms, it is important to replace your u-joint right away.
The optimum size of a U-joint depends on the type of machine and the application. A U-joint with a lower capacity should be used in machines where the bearings experience more frequent lubrication. Ideally, a U-joint should be lubricated every 36 to 60 months, depending on the type and size of the machine.

Cost

The cost of a new U joint is based on several factors, including labor and vehicle make. The labor involved in the process is generally the largest component of the overall cost. Some U-joints are more difficult to replace than others. A truck U-joint is often much simpler to replace than a car U-joint. The price to replace a U-joint will also vary depending on the make and model of your vehicle, and how many you need replaced.
The average cost of a new U-joint ranges from $150 to $180. This price range includes labor costs and parts prices. It does not include taxes and fees. Moreover, the labor rate may be higher or lower depending on the make and model of your vehicle. If you’d like to be sure about the cost of a replacement, you should compare the rates of different service providers in your area.
A worn-out U-joint can cause the wheels to rotate out of balance. It can also cause damage to the drive shaft, which will increase the overall cost of a replacement. Moreover, a worn-out u-joint may even cause the transmission to break down.
Even though a U-joint may not be the most expensive component of a vehicle, it is essential to keep it in good condition. Otherwise, you could end up spending hundreds of dollars on a repair. And if you don’t do it early enough, the damage may become permanent.
A properly-fitted U-joint can also improve performance. This type of joint is made of cast iron and has arms that are even in length. In addition, it is packed with heavy grease for lubrication. It also often comes with a grease fitting. The bearing cups in the universal joint press into a machined hole in the driveshaft or a component flange. The bearing cups are held in place by clips.
While a U-joint can last many years, it is subject to wear and tear, and should be greased every 20,000 to 40,000 miles. When not properly maintained, it can dry out and break due to a lack of grease.
u joint

Replacement

If you need to have your U joint replaced, you need to prepare the area for surgery. Clean the area with a rag. Then, make sure that you have a wrench or sockets available to change the UJ. Also, make sure that you have snap-rings to secure the bearing cups. Once you have these things, you can remove the U joint. Be careful not to damage the driveshaft, however.
The U joint replacement process will last for one or two hours and cost about $25. The labor required to install the part will cost a couple hundred dollars. A $25 part can cost a lot more when someone else does it for you. The average labor rate for a U joint replacement is $100/hour. However, there are some steps you can take to make your surgery as easy as possible.
First, you should ensure that the replacement u joint is of a high quality. The higher quality the u joint replacement, the less likely it will fail. Besides, it will save you time and money in the long run. It will also prevent further damage to your vehicle. And don’t forget to have the u joint lubricated regularly.
The U joint is responsible for keeping the rear axle attached to the transmission. A broken one can cause the driveshaft to fall off your auto. In such a case, you may need a new driveshaft. The best way to determine if your U joint needs replacement is to check it while your vehicle is on a lift. If you notice any movement at all, this means your u-joints have worn. In addition, you should check the driveshaft for dents or impact damage. The drive shaft may also become damaged if objects have been stuck to it.
A lubricant for your U joint will extend its life greatly. You can also use a wire brush to clean the area. WD-40 can also be sprayed around the bearing caps.
China OEM Best Price CNC Machining Service Flexible Universal Single Joint Shaft Coupling Universal Joint Joint Cross Bearing   supplier China OEM Best Price CNC Machining Service Flexible Universal Single Joint Shaft Coupling Universal Joint Joint Cross Bearing   supplier
editor by CX 2024-04-13

China best 20cr Material Automobile Cardan Cross Shaft Universal Joint Gun-48

Product Description

Product Deascription

Specification

Brand CSZBTR
Model No GUN-48
Material stainless steel

Other Models

PARTA NO. Dmm Omm Lmm
19   44.6
-06 23.84   61.3
28 52.2 83
28 37.2 68
-01 28   70.95
28   70.95
28 42.5 73
28   70.95
3 30   88
53A-2257125-10 35   98
A 39   118
39   118
A-1 39   118
50   135
255B-2257125 50   155
50   155
53205-22 0571 1 50   155
5 50   135
33541 62   173
62   173
65641 72   185

 

Part No. D mm L mm Spicer
5-263X 34.9 126.2 5-263X
5-275X 34.9 126.2 5-275X
5-2X 23.8 61.2 5-2X
5-31000X 22 55 5-31000X
5-310X 27 61.9 5-310X
5-316X 65.1 144.4 5-316X
5-32000X 23.82 61.2 5-32000X
5-33000X 27 74.6 5-33000X
5-3400X 32 76 5-3400X
5-35000X 36 89 5-35000X
5-431X 33.3 67.4 5-431X
5-443X 27 61.9 5-443X
5-4X 27.01 74.6 5-4X
GU1000 27 81.7 5-153X
GU1100 27 74.6 5-4X

 

PARTA NO. Dmm Omm Lmm
GUN-25 32 64  
GUN-26 23. 82 64 61.3
GUN-27 25 40  
GUN-28 20. 01 35 57
GUN-29 28 53  
GUN-30 30. 188   92.08
GUN-31 32   107
GUN-32 35.5   119.2
GUN-33 43   128
GUN-34 25 52  
GUN-36 25   77.6
GUN-38 26 45.6  
GUN-41 43   136
GUN-43 55.1   163.8
GUN-44 20.5   56.6
GUN-45 20.7   52.4
GUN-46 27 46  
GUN-47 27   71.75
GUN-48 27   81.75

Application

Company Profile

HangZhou Terry Machinery Co.Ltd is a leading supplier of bearings, linear motion
system for CNC,ball transfer unit and transmission component. The growing industrial and
favorable policy of HangZhoubenefit the development of Terry Machinery.Our  products are
utilized in industrial, motorcycle, vehicleand Automation applications. Now we are exporting
to 46 countries includingUSA, GBR, Germany, Spain,Poland, Turkey ect. The goal of Terry
Machinery to provide out customers with widest range of productsatcompetitive prices, backed
with the best Service.

Packing & Deliverey

Custome Praise

FAQ
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: 24 Hours Online Answering
Warranty: 1 Year
Condition: New
Samples:
US$ 2/Piece
1 Piece(Min.Order)

|

Order Sample

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

universal joint

How do you retrofit an existing mechanical system with a universal joint?

Retrofitting an existing mechanical system with a universal joint involves modifying or adding components to integrate the universal joint into the system. Here’s a detailed explanation of the retrofitting process:

To retrofit an existing mechanical system with a universal joint, follow these steps:

  1. Evaluate the System: Begin by thoroughly assessing the existing mechanical system. Understand its design, components, and the type of motion it requires. Identify the specific area where the universal joint needs to be incorporated and determine the necessary modifications or additions.
  2. Design Considerations: Take into account the operating conditions, load requirements, and available space in the system. Consider the size, type, and specifications of the universal joint that will best suit the retrofit. This includes selecting the appropriate joint size, torque capacity, operating angles, and any additional features required for compatibility with the system.
  3. Measurements and Alignment: Accurately measure the dimensions and alignment of the existing system, particularly the shafts involved in the retrofit. Ensure that the required modifications or additions align properly with the system’s existing components. Precise measurements are crucial for a successful retrofit.
  4. Modify Existing Components: In some cases, it may be necessary to modify certain components of the existing system to accommodate the universal joint. This could involve machining or welding to create attachment points or adjust the dimensions of the system’s components to ensure proper fitment of the universal joint and its associated parts.
  5. Integrate the Universal Joint: Install the universal joint into the retrofit area according to the system’s requirements and design considerations. This involves securely attaching the universal joint to the modified or existing components using appropriate fasteners or connection methods as specified by the manufacturer. Ensure that the joint is properly aligned with the shafts to facilitate smooth and efficient motion transfer.
  6. Supporting Components: Depending on the specific retrofit requirements, additional supporting components may be needed. This can include yokes, bearings, shaft couplings, or guards to ensure proper functioning and protection of the universal joint assembly and the overall system.
  7. Testing and Adjustment: Once the retrofit is complete, thoroughly test the system to ensure that the universal joint operates smoothly and meets the desired performance requirements. Make any necessary adjustments to align the system and optimize its functionality. It is essential to verify that the retrofit does not introduce any adverse effects or compromise the overall operation of the mechanical system.

Retrofitting an existing mechanical system with a universal joint requires careful planning, precise measurements, and proper integration of the joint into the system. By following these steps and considering the design considerations and compatibility, it is possible to successfully incorporate a universal joint into an existing mechanical system and enhance its functionality and performance.

universal joint

What is the effect of varying operating angles on the performance of a universal joint?

Varying operating angles can have a significant effect on the performance of a universal joint. Here’s a detailed explanation:

A universal joint is designed to transmit rotational motion between two shafts that are not collinear or have a constant angular relationship. The operating angle refers to the angle between the input and output shafts of the joint. The effects of varying operating angles on the performance of a universal joint are as follows:

  1. Changes in Torque and Speed: As the operating angle of a universal joint increases or decreases, the torque and speed transmitted through the joint can be affected. At small operating angles, the torque and speed transmission are relatively efficient. However, as the operating angle increases, the torque and speed capacity of the joint may decrease. This reduction in torque and speed capability is due to increased non-uniform loading and bending moments on the joint’s components.
  2. Increased Vibrations and Noise: Varying operating angles can introduce vibrations and noise in a universal joint. As the operating angle becomes more extreme, the joint experiences higher levels of dynamic imbalance and misalignment. This imbalance can lead to increased vibration levels, which may affect the overall performance and lifespan of the joint. Additionally, the non-uniform motion and increased stress on the joint’s components can generate additional noise during operation.
  3. Angular Misalignment Compensation: One of the primary advantages of universal joints is their ability to compensate for angular misalignment between shafts. By accommodating varying operating angles, the joint allows for flexibility in transmitting motion even when the input and output shafts are not perfectly aligned. However, extreme operating angles may challenge the joint’s ability to compensate for misalignment effectively. Very large operating angles can lead to increased wear, decreased joint life, and potential loss of motion transmission efficiency.
  4. Increased Wear and Fatigue: Varying operating angles can contribute to increased wear and fatigue on the universal joint’s components. As the operating angle increases, the joint experiences higher levels of stress and non-uniform loading. This stress concentration can lead to accelerated wear and fatigue, especially at critical areas such as the bearing caps and needle bearings. Continuous operation at extreme operating angles without proper lubrication and maintenance can significantly reduce the joint’s lifespan.
  5. Heat Generation: Extreme operating angles can result in increased heat generation within the universal joint. The non-uniform motion and increased friction caused by high operating angles can lead to elevated temperatures. Excessive heat can accelerate lubricant breakdown, increase wear rates, and potentially cause premature failure of the joint. Adequate cooling and proper lubrication are essential to mitigate the effects of heat generation in such cases.
  6. Efficiency and Power Loss: Varying operating angles can impact the overall efficiency of a universal joint. At small to moderate operating angles, the joint can transmit motion with relatively high efficiency. However, as the operating angle increases, the joint’s efficiency may decrease due to increased friction, bending moments, and non-uniform loading. This reduction in efficiency can result in power loss and decreased overall system performance.

Therefore, it is crucial to consider the effects of varying operating angles on the performance of a universal joint. Proper design, careful selection of operating angles within the joint’s specified limits, regular maintenance, and adherence to manufacturer guidelines can help mitigate the potential negative effects and ensure optimal performance and longevity of the joint.

universal joint

What are the applications of a universal joint?

A universal joint, also known as a U-joint, finds applications in various industries and mechanical systems where the transmission of rotary motion is required between misaligned shafts. Here are some common applications of universal joints:

  • Automotive Drivelines: One of the most well-known applications of universal joints is in automotive drivelines. Universal joints are used in the drivetrain to transmit power from the engine to the wheels while accommodating the misalignment between the engine, transmission, and axle shafts. They are commonly found in rear-wheel drive and four-wheel drive vehicles, connecting the transmission output shaft to the drive shaft and allowing the wheels to receive power even when the suspension system causes changes in angles and positions.
  • Industrial Machinery: Universal joints are widely used in industrial machinery where the transmission of motion at angles is required. They are employed in various types of machinery, such as conveyors, mixers, pumps, printing presses, and machine tools. Universal joints enable the transfer of rotary motion between misaligned shafts, allowing these machines to operate efficiently and effectively.
  • Marine and Propulsion Systems: In marine applications, universal joints are used in propulsion systems to transmit power from the engine to the propeller shaft. They allow for the necessary flexibility to accommodate the movement of the vessel and changes in the propeller shaft angle. Universal joints are also used in marine steering systems to transfer motion between the steering wheel and the rudder or outboard motor.
  • Agricultural Equipment: Universal joints are utilized in agricultural machinery and equipment such as tractors, combines, and harvesters. They enable the transmission of power between different components, such as the engine, gearbox, and wheels, even when these components are not perfectly aligned. Universal joints provide the necessary flexibility to accommodate the movement and articulation required in agricultural operations.
  • Aerospace and Aviation: Universal joints are used in aerospace and aviation applications where motion transmission at angles is required. They can be found in control systems for aircraft wings, flaps, and landing gear. Universal joints allow for the transfer of motion and control inputs between different components, ensuring smooth and reliable operation.
  • Heavy Machinery and Construction Equipment: Universal joints are employed in heavy machinery and construction equipment, such as cranes, excavators, and loaders. They enable the transmission of power and motion between different parts of the machinery, accommodating the misalignment that may arise due to the movement and articulation of these machines.
  • Railway Systems: Universal joints are used in railway systems for various applications. They are employed in drivetrains and power transmission systems to transmit motion between different components, such as the engine, gearboxes, and axles. Universal joints allow for smooth power transfer while accommodating the misalignment caused by the suspension and movement of the train.
  • Robotics and Automation: Universal joints find applications in robotics and automation systems where motion needs to be transmitted between misaligned components. They are used in robotic arms, manipulators, and other automated systems to enable flexible and precise movement while accommodating misalignment and articulation requirements.

These are just a few examples of the diverse range of applications for universal joints. Their ability to transmit rotary motion between misaligned shafts with flexibility and efficiency makes them an essential component in numerous industries and mechanical systems.

China best 20cr Material Automobile Cardan Cross Shaft Universal Joint Gun-48  China best 20cr Material Automobile Cardan Cross Shaft Universal Joint Gun-48
editor by CX 2024-04-12

China wholesaler Universal Joint for Drive Shaft Spl-250X

Product Description

Universal joint cross description
1) Materials: 20Cr
2) Can develop according to customer’s drawings or samples
3) OEM is available
4) Full range of part number for the universal joint
5) Good quality and resonable price

Details: 

Some catalogue:

Part Number
1250 4L6325 5V0199 6S6902 8D3144 9K1971
316116 4L6929 5V5474 6W2916 8D7719 9K1976
616117 4R7972 5V7199 644683 8F7719 9K3969
542213 4V4735 5Y0154 683574 8H3853 9K3970
641152 1894-6 5Y0767 7F3679 8K6042 9P 0571
643633 5D2167 6D2529 7G9555 8K6970 9P0604
106571 5D3248 6F-1 141-10-14160
144-10-12620 -1 415-20-12620
144-15–1 418-20-326-1 175-20-3-1   
145-14–1   
14X-11-11110 -1   
150-11-00097 381-97-6907-1   
150-11-12360 381-97-6908-1

More catalogue, please visit our web

How customer saying: 

Some Packing example: 

About us: 

More information about us, please visit our website:

 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Condition: New
Color: Silver
Certification: ISO, Ts16949
Structure: Single
Material: 20cr
Type: 20crmnti
Samples:
US$ 0.1/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

universal joint

How do you ensure proper alignment when connecting a universal joint?

Ensuring proper alignment when connecting a universal joint is essential for its optimal performance and longevity. Here’s a detailed explanation:

Proper alignment of a universal joint involves aligning the input and output shafts to minimize angular misalignment and maintain a smooth and efficient power transfer. Here are the steps to ensure proper alignment:

  1. Measure shaft angles: Begin by measuring the angles of the input and output shafts that the universal joint will connect. This can be done using a protractor or an angle measuring tool. The angles should be measured in relation to a common reference plane, such as the horizontal or vertical.
  2. Calculate the operating angle: The operating angle of the universal joint is the difference between the angles of the input and output shafts. This angle determines the amount of angular misalignment that the universal joint needs to accommodate. It is crucial to calculate the operating angle accurately to ensure the proper selection of a universal joint suitable for the application.
  3. Select the appropriate universal joint: Based on the calculated operating angle, choose a universal joint that is designed to handle the specific misalignment requirements. Universal joints come in various sizes and designs to accommodate different operating angles and torque loads. Refer to the manufacturer’s specifications and guidelines to select the appropriate universal joint for the application.
  4. Achieve parallel alignment: To ensure proper alignment, it is important to align the input and output shafts so that they are parallel to each other when viewed from the common reference plane. This can be achieved by adjusting the mounting positions of the shafts or using alignment tools such as straightedges or laser alignment systems. The goal is to minimize any offset or skew between the shafts.
  5. Check centerline alignment: Once the shafts are parallel, it is necessary to check the centerline alignment. This involves verifying that the centerline of the input shaft and the centerline of the output shaft are in line with each other. Misalignment in the centerline can result in additional stress on the universal joint and lead to premature wear or failure. Use measurement tools or visual inspection to ensure the centerline alignment is maintained.
  6. Securely fasten the universal joint: After achieving proper alignment, securely fasten the universal joint to the input and output shafts according to the manufacturer’s recommendations. Follow the specified torque values for the fasteners to ensure proper clamping force without over-tightening. This will help maintain the alignment during operation.
  7. Perform regular maintenance: To ensure continued proper alignment, it is important to perform regular maintenance, including periodic inspections and lubrication of the universal joint. Regular maintenance can help detect any misalignment or wear issues early on and prevent further damage or failure.

By following these steps and paying attention to proper alignment, the universal joint can operate smoothly and effectively, minimizing stress, wear, and the risk of premature failure.

In summary, ensuring proper alignment when connecting a universal joint involves measuring shaft angles, calculating the operating angle, selecting the appropriate universal joint, achieving parallel alignment, checking centerline alignment, securely fastening the joint, and performing regular maintenance.

universal joint

Can universal joints be used in heavy-duty machinery and equipment?

Yes, universal joints can be used in heavy-duty machinery and equipment. Here’s a detailed explanation:

Universal joints are widely employed in various industrial applications, including heavy-duty machinery and equipment. They offer several advantages that make them suitable for such applications:

  • Flexibility: Universal joints are designed to transmit torque and accommodate angular misalignment between shafts. This flexibility allows for the transmission of power even when the shafts are not perfectly aligned, which is often the case in heavy-duty machinery where misalignment can occur due to structural deflection, thermal expansion, or other factors.
  • Torque Transmission: Universal joints are capable of transmitting significant amounts of torque. The torque capacity of a universal joint depends on factors such as its size, design, and the materials used. In heavy-duty machinery, where high torque levels are common, appropriately sized and robust universal joints can effectively handle the required torque transmission.
  • Compactness: Universal joints are compact in design, allowing them to be integrated into tight spaces within machinery and equipment. Their compactness enables efficient power transmission in applications where space constraints are a concern.
  • Durability: Universal joints can be manufactured from materials that provide high strength and durability, such as alloy steels or stainless steels. This durability allows them to withstand heavy loads, harsh operating conditions, and repetitive motion, making them suitable for heavy-duty machinery and equipment.
  • Cost-Effectiveness: Universal joints are often a cost-effective solution for torque transmission in heavy-duty machinery. Compared to alternative power transmission methods, such as gearboxes or direct drives, universal joints can offer a more economical option while still providing adequate performance and reliability.

However, it’s important to consider the specific requirements and operating conditions of the heavy-duty machinery when selecting and implementing universal joints. Factors such as the torque levels, rotational speed, angular misalignment, operating temperature, and maintenance practices should be carefully evaluated to ensure that the chosen universal joints are appropriately sized, rated, and maintained for reliable and safe operation.

In summary, universal joints can indeed be used in heavy-duty machinery and equipment. Their flexibility, torque transmission capabilities, compactness, durability, and cost-effectiveness make them a viable choice for power transmission in a wide range of heavy-duty applications.

universal joint

What are the benefits of using a universal joint in a mechanical system?

Using a universal joint in a mechanical system offers several benefits that contribute to the efficient and reliable operation of the system. Here are some of the key advantages:

  • Misalignment compensation: One of the primary benefits of a universal joint is its ability to compensate for misalignment between rotating shafts. Universal joints can effectively transmit rotary motion between shafts that are not perfectly aligned, allowing for flexibility in system design and assembly. This flexibility accommodates various installation constraints and helps to minimize stress and wear on components.
  • Angular motion transmission: Universal joints enable the transmission of angular motion between shafts that are not parallel or collinear. They can transfer rotational movement even when the shafts are at different angles to each other. This capability is particularly useful in applications where the shafts need to be connected at non-linear or offset angles, providing versatility and enabling complex mechanical systems.
  • Torque transmission: Universal joints are capable of transmitting torque between shafts efficiently. They allow for the transfer of power from one shaft to another without a direct and rigid connection. This feature is especially important in applications where there may be slight misalignment or movement between the shafts due to factors like suspension systems, articulation, or vibration.
  • Reduced vibration and shock absorption: Universal joints can help dampen vibration andshocks in a mechanical system. They absorb and distribute the impact forces caused by uneven movement or external disturbances, reducing the transmission of vibrations to other parts of the system. This feature is particularly beneficial in applications where smooth operation and reduced wear and tear are essential, such as automotive drivelines or industrial machinery.
  • Constant velocity transmission: Certain types of universal joints, such as double joints or constant velocity joints, provide constant velocity transmission. These joints eliminate speed variations and maintain a consistent rotational speed even when the input and output shafts are at different angles. Constant velocity transmission is crucial in applications where precise and uniform motion is required, such as automotive steering systems or robotics.
  • Flexibility and articulation: Universal joints offer flexibility and articulation, allowing for movement and rotation in multiple directions. They can accommodate changes in the orientation and position of connected shafts, providing mechanical systems with the ability to adapt to dynamic conditions. This flexibility is particularly advantageous in applications involving moving parts, such as suspension systems, robotic arms, or machinery with articulating components.
  • Compact design: Universal joints are relatively compact in size, making them suitable for applications with space constraints. Their compact design allows for efficient integration into mechanical systems without occupying excessive space. This feature is valuable in various industries, including automotive, aerospace, and robotics, where optimizing space utilization is crucial.
  • Reliability and durability: Universal joints are designed to be durable and reliable, with the ability to withstand high loads, torque, and operating conditions. They are constructed from robust materials and undergo rigorous testing to ensure long-lasting performance. This reliability makes them suitable for demanding applications in industries such as automotive, manufacturing, agriculture, and more.

The benefits of using a universal joint in a mechanical system contribute to improved functionality, increased efficiency, and extended component lifespan. By enabling misalignment compensation, angular motion transmission, torque transfer, vibration reduction, constant velocity transmission, flexibility, and compact design, universal joints enhance the overall performance and reliability of mechanical systems.

China wholesaler Universal Joint for Drive Shaft Spl-250X  China wholesaler Universal Joint for Drive Shaft Spl-250X
editor by CX 2024-04-09

China OEM 20cr Material Automobile Cardan Cross Shaft Universal Joint Gun-48

Product Description

Product Deascription

Specification

Brand CSZBTR
Model No GUN-48
Material stainless steel

Other Models

PARTA NO. Dmm Omm Lmm
19   44.6
-06 23.84   61.3
28 52.2 83
28 37.2 68
-01 28   70.95
28   70.95
28 42.5 73
28   70.95
3 30   88
53A-2257125-10 35   98
A 39   118
39   118
A-1 39   118
50   135
255B-2257125 50   155
50   155
53205-22 0571 1 50   155
5 50   135
33541 62   173
62   173
65641 72   185

 

Part No. D mm L mm Spicer
5-263X 34.9 126.2 5-263X
5-275X 34.9 126.2 5-275X
5-2X 23.8 61.2 5-2X
5-31000X 22 55 5-31000X
5-310X 27 61.9 5-310X
5-316X 65.1 144.4 5-316X
5-32000X 23.82 61.2 5-32000X
5-33000X 27 74.6 5-33000X
5-3400X 32 76 5-3400X
5-35000X 36 89 5-35000X
5-431X 33.3 67.4 5-431X
5-443X 27 61.9 5-443X
5-4X 27.01 74.6 5-4X
GU1000 27 81.7 5-153X
GU1100 27 74.6 5-4X

 

PARTA NO. Dmm Omm Lmm
GUN-25 32 64  
GUN-26 23. 82 64 61.3
GUN-27 25 40  
GUN-28 20. 01 35 57
GUN-29 28 53  
GUN-30 30. 188   92.08
GUN-31 32   107
GUN-32 35.5   119.2
GUN-33 43   128
GUN-34 25 52  
GUN-36 25   77.6
GUN-38 26 45.6  
GUN-41 43   136
GUN-43 55.1   163.8
GUN-44 20.5   56.6
GUN-45 20.7   52.4
GUN-46 27 46  
GUN-47 27   71.75
GUN-48 27   81.75

Application

Company Profile

HangZhou Terry Machinery Co.Ltd is a leading supplier of bearings, linear motion
system for CNC,ball transfer unit and transmission component. The growing industrial and
favorable policy of HangZhoubenefit the development of Terry Machinery.Our  products are
utilized in industrial, motorcycle, vehicleand Automation applications. Now we are exporting
to 46 countries includingUSA, GBR, Germany, Spain,Poland, Turkey ect. The goal of Terry
Machinery to provide out customers with widest range of productsatcompetitive prices, backed
with the best Service.

Packing & Deliverey

Custome Praise

FAQ
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: 24 Hours Online Answering
Warranty: 1 Year
Condition: New
Samples:
US$ 2/Piece
1 Piece(Min.Order)

|

Order Sample

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

universal joint

How do you ensure proper alignment when connecting a universal joint?

Ensuring proper alignment when connecting a universal joint is essential for its optimal performance and longevity. Here’s a detailed explanation:

Proper alignment of a universal joint involves aligning the input and output shafts to minimize angular misalignment and maintain a smooth and efficient power transfer. Here are the steps to ensure proper alignment:

  1. Measure shaft angles: Begin by measuring the angles of the input and output shafts that the universal joint will connect. This can be done using a protractor or an angle measuring tool. The angles should be measured in relation to a common reference plane, such as the horizontal or vertical.
  2. Calculate the operating angle: The operating angle of the universal joint is the difference between the angles of the input and output shafts. This angle determines the amount of angular misalignment that the universal joint needs to accommodate. It is crucial to calculate the operating angle accurately to ensure the proper selection of a universal joint suitable for the application.
  3. Select the appropriate universal joint: Based on the calculated operating angle, choose a universal joint that is designed to handle the specific misalignment requirements. Universal joints come in various sizes and designs to accommodate different operating angles and torque loads. Refer to the manufacturer’s specifications and guidelines to select the appropriate universal joint for the application.
  4. Achieve parallel alignment: To ensure proper alignment, it is important to align the input and output shafts so that they are parallel to each other when viewed from the common reference plane. This can be achieved by adjusting the mounting positions of the shafts or using alignment tools such as straightedges or laser alignment systems. The goal is to minimize any offset or skew between the shafts.
  5. Check centerline alignment: Once the shafts are parallel, it is necessary to check the centerline alignment. This involves verifying that the centerline of the input shaft and the centerline of the output shaft are in line with each other. Misalignment in the centerline can result in additional stress on the universal joint and lead to premature wear or failure. Use measurement tools or visual inspection to ensure the centerline alignment is maintained.
  6. Securely fasten the universal joint: After achieving proper alignment, securely fasten the universal joint to the input and output shafts according to the manufacturer’s recommendations. Follow the specified torque values for the fasteners to ensure proper clamping force without over-tightening. This will help maintain the alignment during operation.
  7. Perform regular maintenance: To ensure continued proper alignment, it is important to perform regular maintenance, including periodic inspections and lubrication of the universal joint. Regular maintenance can help detect any misalignment or wear issues early on and prevent further damage or failure.

By following these steps and paying attention to proper alignment, the universal joint can operate smoothly and effectively, minimizing stress, wear, and the risk of premature failure.

In summary, ensuring proper alignment when connecting a universal joint involves measuring shaft angles, calculating the operating angle, selecting the appropriate universal joint, achieving parallel alignment, checking centerline alignment, securely fastening the joint, and performing regular maintenance.

universal joint

Can universal joints be used in agricultural equipment?

Yes, universal joints can be used in agricultural equipment. Here’s a detailed explanation:

Universal joints are commonly employed in various types of agricultural equipment and machinery. They offer several advantages that make them suitable for agricultural applications. Here are some key points to consider:

  • Torque Transmission: Agricultural equipment often requires the transmission of high torque levels to perform tasks such as plowing, tilling, harvesting, or powering other implements. Universal joints are capable of transmitting significant amounts of torque, making them suitable for handling the power requirements of agricultural machinery.
  • Flexibility: Agricultural equipment frequently operates in uneven terrain or encounters obstacles that can cause angular misalignment between the driving and driven components. Universal joints can accommodate such misalignment and transmit torque even when the shafts are not perfectly aligned. This flexibility allows agricultural machinery to navigate uneven surfaces and maintain power transfer.
  • Durability: Universal joints can be constructed from materials that provide high strength and durability, such as alloy steels. Agricultural equipment often operates in demanding conditions, including exposure to dust, moisture, and vibrations. Robust universal joints can withstand these harsh environments and repetitive motions, ensuring reliable performance and longevity.
  • Cost-Effectiveness: Universal joints offer a cost-effective solution for torque transmission in agricultural equipment. Compared to alternative power transmission methods, such as complex gear systems or hydraulic drives, universal joints can provide a more economical option while still delivering adequate performance and reliability.
  • Wide Application Range: Universal joints can be used in various agricultural equipment, including tractors, combine harvesters, balers, seeders, sprayers, and more. They are versatile components that can be integrated into different systems and configurations, allowing for efficient power transmission in a wide range of agricultural applications.

It’s important to note that the specific design and selection of universal joints for agricultural equipment should consider factors such as the torque requirements, operating conditions, maintenance practices, and safety considerations. Proper sizing, lubrication, and regular inspections are crucial for ensuring optimal performance and preventing premature wear or failure.

In summary, universal joints can indeed be used in agricultural equipment. Their torque transmission capabilities, flexibility, durability, cost-effectiveness, and versatility make them a suitable choice for power transmission in various agricultural machinery and equipment.

universal joint

Are there different types of universal joints available?

Yes, there are different types of universal joints available to suit various applications and requirements. Let’s explore some of the commonly used types:

  • Single Joint (Cardan Joint): The single joint, also known as a Cardan joint, is the most basic and widely used type of universal joint. It consists of two yokes connected by a cross-shaped center piece. The yokes are typically 90 degrees out of phase with each other, allowing for angular displacement and misalignment between shafts. Single joints are commonly used in automotive drivelines and industrial applications.
  • Double Joint: A double joint, also referred to as a double Cardan joint or a constant velocity joint, is an advanced version of the single joint. It consists of two single joints connected in series with an intermediate shaft in between. The use of two joints in series helps to cancel out the velocity fluctuations and reduce vibration caused by the single joint. Double joints are commonly used in automotive applications, especially in front-wheel-drive vehicles, to provide constant velocity power transmission.
  • Tracta Joint: The Tracta joint, also known as a tripod joint or a three-roller joint, is a specialized type of universal joint. It consists of three rollers or balls mounted on a spider-shaped center piece. The rollers are housed in a three-lobed cup, allowing for flexibility and articulation. Tracta joints are commonly used in automotive applications, particularly in front-wheel-drive systems, to accommodate high-speed rotation and transmit torque smoothly.
  • Rzeppa Joint: The Rzeppa joint is another type of constant velocity joint commonly used in automotive applications. It features six balls positioned in grooves on a central sphere. The balls are held in place by an outer housing with an inner race. Rzeppa joints provide smooth power transmission and reduced vibration, making them suitable for applications where constant velocity is required, such as drive axles in vehicles.
  • Thompson Coupling: The Thompson coupling, also known as a tripodal joint, is a specialized type of universal joint. It consists of three interconnected rods with spherical ends. The arrangement allows for flexibility and misalignment compensation. Thompson couplings are often used in applications where high torque transmission is required, such as industrial machinery and power transmission systems.

These are just a few examples of the different types of universal joints available. Each type has its own advantages and is suitable for specific applications based on factors such as torque requirements, speed, angular displacement, and vibration reduction. The selection of the appropriate type of universal joint depends on the specific needs of the application.

China OEM 20cr Material Automobile Cardan Cross Shaft Universal Joint Gun-48  China OEM 20cr Material Automobile Cardan Cross Shaft Universal Joint Gun-48
editor by CX 2024-03-28

China OEM Cross Bearing Joint for Agricultural Machinery Pto Shaft u joint cost

Product Description

 

Product Description

The cross joint is a widely utilized component in shafts that are responsible for transmitting rotary motion. It comprises a pair of hinges positioned in close proximity to each other, oriented at a precise 90° angle, and interconnected by means of a cross shaft. As a reputable manufacturer specializing in universal joints, we take pride in offering top-quality u-joints specifically designed for agricultural machinery. We extend a warm invitation to all customers to reach out to us and collaborate in establishing a mutually beneficial partnership.
Product Parameters:
Product Name: Economical universal joint cross bearing Joint Spider Kit
Keywords: Drive Shaft, Universal Joint Cardan Shaft, Propeller Shaft 

 

Here is our advantages when compare to similar products from China:

1.Forged yokes make PTO shafts strong enough for usage and working;
2.Internal sizes standard to confirm installation smooth;
3.CE and ISO certificates to guarantee to quality of our goods;
4.Strong and professional package to confirm the good situation when you receive the goods.

 

Product Specifications

 

  

Packaging & Shipping

 

Company Profile

NingBo Hanon Technology Co.,ltd is a modern enterprise specilizing in the development,production,sales and services of Agricultural Parts like PTO shaft and Gearboxes. We adhere to the principle of ” High Quality, Customers’Satisfaction”, using advanced technology and equipments to ensure all the technical standards of transmission .We follow the principle of people first , trying our best to set up a pleasant surroundings and platform of performance for each employee. So everyone can be self-consciously active to join Hanon Machinery.

FAQ

1.WHAT’S THE PAYMENT TERM?

When we quote for you,we will confirm with you the way of transaction,FOB,CIFetc.<br> For mass production goods, you need to pay 30% deposit before producing and70% balance against copy of documents.The most common way is by T/T.  

2.HOW TO DELIVER THE GOODS TO US?

Usually we will ship the goods to you by sea.

3.How long is your delivery time and shipment?

30-45days

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Type: Cross Joint
Usage: Agricultural Products Processing, Farmland Infrastructure, Tillage, Harvester, Planting and Fertilization, Grain Threshing, Cleaning and Drying, Pto Shaft
Material: 20crmn /20crmnti
Power Source: Pto Dirven Shaft
Weight: 1.1-2.4kg
After-sales Service: Online Support
Samples:
US$ 20/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

u joint

Replacing a U Joint

Replacing a u joint is easy and can cost less than $50, but the cost will vary depending on your vehicle’s characteristics. You can find u-joints for cars at online car parts catalogs. Please note: The information provided on this Website is provided for informational purposes only and is subject to change.

Moog U Joints

Moog U Joints are known for their superior quality and long-lasting performance. Their precision-engineered steel composition has been proven to outlast similar joint designs by CZPT. They also feature fully greaseable ball joints and are easy to maintain. Their selection of products includes many different models for all types of vehicles. In addition, they offer competitive pricing for the value you receive.
Moog’s premium universal joints are precision machined to meet original equipment standards. They’re precision-ground to tight tolerances and quality-controlled throughout the manufacturing process. Each u-joint also features cold-formed and case-hardened bearing cups and superior quality seals. These seals prevent road contaminants from entering the bearing and ensure proper lubrication in the u-joint.
u joint

Pin and block friction universal joint

A pin and block friction universal joint has a pin and block arrangement, which provides friction between the coacting parts. The pins extend into a bore on the ends and are located between two intermediate blocks. When they are inserted into the joint, they will flex, which creates the necessary amount of tension.
Pin and block friction universal joints are generally inexpensive and easy to install. They are commonly used in sanitary or corrosive environments, where they are designed to withstand high torque levels. Nevertheless, the high friction in these joints can cause wear, heat generation, and galling. This can be mitigated by the use of self-lubricating materials. Depending on the application, plain bearings are available in various materials, including alloys, stainless steel, and combinations of hard and softer materials.
Pin and block friction universal joints can be customized to meet the specific requirements of a given application. They can be made of a variety of materials and are available with specialty coatings and plating. Some models even feature lubricant boots for various lubrication needs.
While choosing a pin and block friction universal joint, consider the environment in which the joint will operate. Some types are better suited for applications with heavier loads or with axes that spin at high speeds. In addition, a particular type of universal joint will do well in harsh environments, where abrasive materials and excessive heat can cause premature wear and component damage.
Pin and block friction universal joints are available in both single and double-u styles. They can also be manufactured as kits or as fully assembled units. A wide variety of machining options are also available for these joints. These friction universal joints are available in different OD and bore sizes. They can also be ordered with set screws to customize their geometries.
Manufacturers of universal joints have a variety of options for customers, ranging from stainless steel to aluminum. They are also available in different sizes, operating angles, outer diameters, and speeds. Some of the products are precision-machined to meet exacting specs. They can be used in many industrial applications, from construction to aerospace.

Double Cardan joint drive shaft

Double Cardan joints are used to replace single cardan or u-joints on the drive shaft. Their operating angles are different, depending on the manufacturer. Toyota, for example, specifies a 0.9deg operating angle plus or minus one degree. This allows the two shafts to move with the same speed.
The design of a Cardan joint is based on the concept of gimbals, which have been used since antiquity. The Ancient Greeks used them in their ballistae.He later called it the Polhem knot, and in Europe, it was referred to as the Cardan joint. In 1676, Robert Hooke produced a working model.
A double cardan joint drive shaft is not susceptible to the phasing problem that single cardan joints have. In addition, it is crucial to line up bearing caps and check for a straight driveline. The most common cause of driveline noise is driveline vibration. When vibration occurs, it can be caused by a drive shaft not being perfectly balanced. The drive shaft must be of a diameter and wall thickness sufficient to eliminate vibration.
When installing a Double Cardan joint drive shaft, you must also upgrade your transfer case yoke. The easiest and least expensive way to upgrade your transfer case yoke is to buy a Slip Yoke Eliminator kit (SYE) kit. This kit shortens the main shaft of the transfer case and reduces the driveline angle. After installing the SYE kit, you must measure the length of your drive shaft to ensure the yoke matches the new shaft.
A double Cardan joint is one of the most common types of drive shafts in modern times. This drive shaft uses two universal joints that are mounted back-to-back. The first joint acts as an intermediate shaft, while the second cancels out any velocity errors introduced by the first joint. This double Cardan joint also works as a CV joint when correctly aligned.
A double cardan joint drive shaft is more flexible than conventional single cardan joint drive shafts, and can operate at greater operating angles. However, the double cardan joint is sensitive to changes in ride height. Every inch of height difference results in a one-degree angle change between the u-joint and drive shaft. This can be problematic if the vehicle is carrying different loads.
u joint

Standard u-joint

A standard u joint is a standard automotive part used for steering and axle movements. Its strength depends on the steel used, the size of the body and bearings, and the torque applied. Its strength is tested under continuous torque loads for the entire expected life of the part. Generally, the u-joint’s maximum torque limit is two to three times the yield torque.
U-joints can come in different sizes and shapes. It is best to measure the dimensions of the driveline components before purchasing a U-joint. These measurements will help you identify the correct size for your project. If you are building a muscle car or a custom street rod, you’ll encounter a wide range of sizes and shapes for the parts.
While most of the standard u-joint assemblies are universal, some are made for specific applications. For example, a 1310 series u-joint is suitable for most vehicles, whereas a rugged 1350 series is ideal for performance-oriented applications. The larger the series number, the larger the trunnions, which in turn means more strength. Torsion forces are exerted during a twisting motion, so the larger the trunnions, the stronger the joint.
A U-joint connects a car’s transmission to the rear differential or front differential. A driveline is made up of the transmission, a slip yoke, a shaft, and two or more U-joints. Each U-joint adjusts the angles at which the driveline works. While the driveline is a complex system, replacing a U-joint is usually easier than replacing the entire driveline.
Often times, a standard u joint is damaged when it is over-tightened or over-stretched. When this happens, it may lead to damage to the yoke and axle shaft. These damages can lead to expensive repairs or even a new axle shaft. Fortunately, there are ways to repair a standard u joint yourself.
There are two main types of u-joints. The first is the common hot-rod style u-joint, and the other is a combination joint. A combination u-joint is a versatile part that fits a variety of applications.
China OEM Cross Bearing Joint for Agricultural Machinery Pto Shaft   u joint costChina OEM Cross Bearing Joint for Agricultural Machinery Pto Shaft   u joint cost
editor by CX 2024-03-25

China wholesaler Wuxi CZPT Brand Cardan Shaft Spare Parts Universal Joint

Product Description

HangZhou Xihu (West Lake) Dis. Brand Cardan Shaft Spare Parts Universal Joint 

Brief Introduction

Processing flow

                                                                                                                                                                                                                                                                            
Quality Control                                                                                                                                                                                               

       
      

               
 

Packaging & Delivery

Packaging details:Standard plywood case

Delivery detail: 3-15 working days,depend on the actual produce condition

 

FAQ

Q1: What is the location of your company?

A1: Our company is located in the HangZhou City ,ZheJiang ,China.Welcome to visit our factory at anytime!

 

Q2: How does your factory do regarding quality control?

A2: Our standard QC system to control quality.

 

Q3: What is your delivery time?

A3: Usually within 20 days after the receipt of payment.Delivery time must depend on the actual produce condition.

 

Q4: What are your strengths?

A4: 1.We are the manufacturer,having competitive advantage in price.

 

2.A large part of money is put into advancing CNC equipments and product

R&D department annual,the performance of cardan shaft can be guaranteed.

 

3.About quality issues or follow-up after-sales service,we report directly to the boss.

Specification

There is no uniform standard for the specifications of cross assemblies. Please contact us directly for confirmation.

 

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Condition: New
Color: Silver
Certification: ISO, BV
Structure: Cross
Material: Forging
Type: Cross
Customization:
Available

|

Customized Request

universal joint

What are the safety considerations when working with universal joints?

Working with universal joints requires adherence to certain safety considerations to prevent accidents, injuries, and equipment damage. Here’s a detailed explanation:

When dealing with universal joints, it is important to keep the following safety considerations in mind:

  1. Proper Training and Knowledge: Ensure that individuals working with universal joints have the necessary training and knowledge of their operation, installation, and maintenance. Familiarity with safety procedures and understanding the potential hazards associated with universal joints is crucial for safe handling.
  2. Personal Protective Equipment (PPE): Use appropriate personal protective equipment, such as safety glasses, gloves, and protective clothing, when working with universal joints. PPE can provide protection against potential hazards, including sharp edges, pinch points, or flying debris during installation, removal, or maintenance activities.
  3. Secure the System: Before working on a system that involves universal joints, ensure that the equipment is securely shut down and de-energized. Lockout/tagout procedures should be followed to prevent unexpected energization or movement that could cause injury. Securely support any components or shafts connected to the universal joint to prevent accidental movement or collapse during work.
  4. Inspect for Damage or Wear: Regularly inspect universal joints for signs of damage, wear, or misalignment. Look for indications of excessive play, corrosion, fatigue, or any other abnormalities that may compromise the joint’s integrity. Replace any worn or damaged components promptly to avoid potential failure during operation.
  5. Safe Handling: When installing or removing universal joints, use proper lifting techniques and equipment to avoid strain or injury. Universal joints can be heavy and cumbersome, so mechanical assistance or lifting devices may be necessary. Follow safe handling practices and avoid placing hands or body parts in the path of rotating or moving components.
  6. Avoid Exceeding Design Limits: Universal joints have specific design limits for torque, operating angles, and speed. Ensure that these limits are not exceeded during operation. Exceeding the design limits can lead to premature wear, distortion, or catastrophic failure of the joint. Always consult the manufacturer’s guidelines and specifications to ensure safe operation within the defined limits.
  7. Lubrication and Maintenance: Proper lubrication is essential for the smooth operation and longevity of universal joints. Follow the manufacturer’s recommendations for lubrication intervals and use the specified lubricants. Regularly inspect and maintain the joint, tightening fasteners as needed and addressing any signs of lubrication breakdown, contamination, or leakage.
  8. Appropriate Tools and Equipment: Use the correct tools and equipment for working with universal joints. Improper tools or techniques can cause damage to the joint or result in injuries. Ensure that tools are in good condition, properly calibrated, and suitable for the specific task at hand.
  9. Follow Manufacturer Guidelines: Always follow the manufacturer’s guidelines, instructions, and safety precautions specific to the universal joint being used. Manufacturers provide important information regarding installation, operation, maintenance, and safety considerations that should be strictly adhered to.

By adhering to these safety considerations, individuals can minimize the risk of accidents, injuries, and equipment damage when working with universal joints.

universal joint

Are universal joints suitable for both high-torque and high-speed applications?

Universal joints have certain limitations when it comes to high-torque and high-speed applications. Here’s a detailed explanation:

Universal joints are commonly used to transmit torque between non-aligned or angularly displaced shafts. They offer advantages in terms of flexibility and compactness. However, their suitability for high-torque and high-speed applications depends on several factors:

  • High-Torque Applications: Universal joints can handle high-torque applications to a certain extent. The torque capacity of a universal joint depends on factors such as the material strength, joint size, and design. In general, larger universal joints with stronger materials have higher torque ratings. However, when subjected to extremely high torques, universal joints may experience increased stress, accelerated wear, and potential failure. In such cases, alternative power transmission solutions like gearboxes or direct drives may be more suitable for handling high-torque applications.
  • High-Speed Applications: Universal joints may not be the ideal choice for high-speed applications. At high rotational speeds, universal joints can experience several challenges. These include increased vibration, imbalance, and decreased precision. The design characteristics of universal joints, such as the presence of backlash and variations in joint geometry, can become more pronounced at high speeds, leading to reduced performance and potential failure. In high-speed applications, alternative solutions like flexible couplings or constant velocity (CV) joints are often preferred due to their ability to provide smoother operation, improved balance, and constant velocity output.

It’s important to note that the specific torque and speed limitations of a universal joint can vary depending on factors such as the joint’s size, design, quality, and the application’s requirements. Manufacturers provide torque and speed ratings for their universal joints, and it’s crucial to adhere to these specifications for reliable and safe operation.

In summary, while universal joints can handle moderate torque and speed levels, they may not be suitable for extremely high-torque or high-speed applications. Understanding the limitations of universal joints and considering alternative power transmission solutions when necessary can help ensure optimal performance and reliability in different operating conditions.

universal joint

What lubrication is required for a universal joint?

Proper lubrication is crucial for the smooth and efficient operation of a universal joint. The type and amount of lubrication required may vary depending on the specific design and manufacturer’s recommendations. Here are some general guidelines:

  • High-quality lubricant: It is important to use a high-quality lubricant that is specifically recommended for universal joints. Consult the manufacturer’s guidelines or technical documentation to determine the appropriate lubricant type and viscosity for your universal joint.
  • Grease or oil: Universal joints can be lubricated with either grease or oil, depending on the design and application requirements. Grease is commonly used as it provides good lubrication and helps to seal out contaminants. Oil can be used in applications that require constant lubrication or when specified by the manufacturer.
  • Quantity of lubrication: Apply the recommended quantity of lubricant as specified by the manufacturer. Over-greasing or under-greasing can lead to problems such as excessive heat, increased friction, or inadequate lubrication. Follow the manufacturer’s guidelines to ensure the optimal amount of lubricant is applied.
  • Lubrication points: Identify the lubrication points on the universal joint. These are typically located at the cross bearings or bearing cups where the cross interfaces with the yoke. Apply the lubricant directly to these points to ensure proper lubrication of the moving components.
  • Lubrication intervals: Establish a lubrication schedule based on the operating conditions and manufacturer’s recommendations. Regularly inspect and lubricate the universal joint according to the specified intervals. Factors such as operating speed, load, temperature, and environmental conditions may influence the frequency of lubrication.
  • Re-lubrication: In some cases, universal joints may have provisions for re-lubrication. This involves purging old lubricant and replenishing it with fresh lubricant. Follow the manufacturer’s instructions for the re-lubrication procedure, including the recommended interval and method.
  • Environmental considerations: Consider the operating environment when selecting the lubricant. Factors such as temperature extremes, exposure to moisture or chemicals, and the presence of contaminants can affect the choice and performance of the lubricant. Choose a lubricant that is suitable for the specific environmental conditions of your application.
  • Maintenance and inspection: Regularly inspect the universal joint for signs of inadequate lubrication, excessive wear, or contamination. Monitor the temperature of the joint during operation, as excessive heat can indicate insufficient lubrication. Address any lubrication issues promptly to ensure the proper functioning and longevity of the universal joint.

Always refer to the manufacturer’s recommendations and guidelines for lubrication specific to your universal joint model. Following the proper lubrication practices will help optimize the performance, reduce wear, and extend the lifespan of the universal joint.

China wholesaler Wuxi CZPT Brand Cardan Shaft Spare Parts Universal Joint  China wholesaler Wuxi CZPT Brand Cardan Shaft Spare Parts Universal Joint
editor by CX 2023-12-22

China Professional Propeller Shaft Universal Joint Auto Spare Part Car Joint

Product Description

Product Description

We can supply under universal Joint for Russian Vehicles:

Catalogue of Universal Joint for Russian Vehicles
Part Number OEM Part Number  D mm O mm L mm Quantity Per Carton(PCS)
130 19   44.6 1 19   58 1 19   56 1 23.84   61.3 1 28 52.2 83 40
UJR5320 28 37.2 68 40
UJ5320A   28   68 40
UJ2121 28   70.95 40
UJ408 (4-10 28   73 40
UJ3110 30 55 88 40
131A 53А-2257125 35   98 20
131A 53A-2257125-10 35   98 20
131GPZ   35   98 20
140A А 39   118 20
141A 39   118 20
141   39   118 20
2 50   135 10
2 50   135 10
GU-4-10 47.66   135 10
GU8130 6520-22 0571 1-10 57   144 10
GU-7630 6520-22 0571 1 57   152 10
210 4310-22 0571 1 50   155 10
210 53205-22 0571 1 50   155 10
  62   173 6
72*185 72   185 4
 

Our Advantages

Production Capacity: With annual output of 500,000 universal joint,there is a professional production team to deal emergency production task.

Management System: Developping active management,and constantly deepen the quality and innovation management with system,standardization and institutionalization,promoting our staff with full enthusiasm,sincere attitude and unremitting efforts to improve product quality and management stanards.All of universal joint is made as oem no.

Research and development ability: For new technologies,new materials research and pplication,pingchai set up R & D center,a group with highly qualified engineers and technicians who are in charge of product development and continue to improve.at the same time with OE customers and tertiary institutions continue to dialogue and interchange of ideas.

Quality Control:
As a manufacture of quality,we adhere to the first time to do a good job that runs through every aspect of work.Customer salisfaction is our goal,it needs the entire team to complete,our staff to achieve this goal with unremiting efforts.

Company Profile

ZheJiang CHINAMFG Inc is located in the beautiful scenery of ZheJiang mountain city in China, we can supply a wide range of auto parts and machine and equipment, we have our own crankshaft processing plant, is a combination of industry and trade enterprises.

Auto parts included CHINAMFG wheel and pinion, crankshaft, camshaft, cylinder head, axleshaft, cylinder liner, piston ring, clutch disc assy, V-belt, tooth belt, hydraulic brake cylinder cups, rotary shaft lip seals,Sealed beam, halogen bulb, cleaner, startor etc.

Besides auto parts, we engage in the export of equipment, machine tool, packing machine,Hardware, tools and filling machine, labeling machine, etc. It exports to almost 100 countries and regions of the world including USA, European, Southeast Asia, Russia, Hong Kong etc.

We are ready to render cordially our services to friends of industry and commerce, trade, science and technology, finance and friends of other circles throughout the world, and to become your reliable cooperative partner.

Certifications

 

After Sales Service

Our Payment terms

1) T/T:30% deposit by T/T,70% balance by T/T before shipment.
2) L/C at sight; 
 
Packing details 

In carton or various way of packing are choosable, according to different requirement;

Shipment terms

After receive deposit it can be finished within 30 days.

If you have any further queries, please don’t hesitate to contact us.

 

After-sales Service: 12 Months
Warranty: 12 Months
Condition: New
Color: Natural Color, Silver
Certification: ISO, SGS
Structure: Single
Customization:
Available

|

Customized Request

universal joint

What are the potential challenges in designing and manufacturing universal joints?

Designing and manufacturing universal joints can present various challenges that need to be addressed to ensure optimal performance and reliability. Here’s a detailed explanation:

1. Misalignment Compensation: Universal joints are primarily designed to accommodate angular misalignment between two shafts. Designing a universal joint that can effectively compensate for misalignment while maintaining smooth power transmission can be challenging. The joint must provide flexibility without sacrificing strength or introducing excessive play, which could lead to vibration, noise, or premature wear.

2. Torque Transmission: Universal joints are often used in applications that require the transfer of high torque loads. Designing the joint to handle these loads without failure or excessive wear is a significant challenge. The selection of appropriate materials, heat treatment processes, and bearing designs becomes crucial to ensure the strength, durability, and reliability of the joint.

3. Lubrication and Sealing: Universal joints require proper lubrication to minimize friction, heat generation, and wear between the moving components. Designing an effective lubrication system that ensures sufficient lubricant supply to all critical areas can be challenging. Additionally, designing seals and protective covers to prevent contamination and retain lubrication presents a challenge, as the joint must maintain flexibility while ensuring adequate sealing.

4. Bearing Design and Wear: Universal joints rely on bearings to facilitate smooth rotation and to support the shafts. Designing the bearing arrangement to withstand the loads, maintain proper alignment, and resist wear is essential. Choosing the appropriate bearing type, such as needle bearings or plain bearings, and optimizing their size, material, and lubrication conditions are key challenges in the design process.

5. Manufacturability: Manufacturing universal joints with precision and consistency can be challenging due to their complex geometries and the need for tight tolerances. The manufacturing process must ensure accurate machining, assembly, and balancing of the joint components to achieve proper fit, alignment, and balance. Specialized machining techniques and quality control measures are often required to meet the desired specifications.

6. Cost and Size Optimization: Designing universal joints that are cost-effective and compact while meeting performance requirements can be a challenging task. Balancing the need for robustness, durability, and material efficiency with cost considerations requires careful engineering and optimization. Designers must strike a balance between performance, weight, space constraints, and manufacturing costs to create an efficient and economical universal joint.

7. Application-Specific Considerations: Designing universal joints for specific applications may introduce additional challenges. Factors such as environmental conditions, temperature extremes, exposure to corrosive substances, high-speed operation, or heavy-duty applications need to be carefully considered and addressed in the design and material selection process. Customization and adaptation of universal joints to meet unique application requirements can pose additional challenges.

Addressing these challenges in the design and manufacturing process requires a combination of engineering expertise, material science knowledge, advanced manufacturing techniques, and thorough testing and validation procedures. Collaboration between design engineers, manufacturing engineers, and quality control personnel is crucial to ensure the successful development and production of reliable universal joints.

In summary, the potential challenges in designing and manufacturing universal joints include misalignment compensation, torque transmission, lubrication and sealing, bearing design and wear, manufacturability, cost and size optimization, and application-specific considerations. Overcoming these challenges requires careful engineering, precision manufacturing processes, and consideration of various factors to achieve high-performance and reliable universal joints.

universal joint

How do you prevent backlash and vibration issues in a universal joint?

Preventing backlash and vibration issues in a universal joint involves various considerations and measures. Here are some approaches to minimize backlash and mitigate vibration problems:

  • Precision manufacturing: High-quality, precision-manufactured universal joints can help reduce backlash and vibration. Accurate machining and assembly processes ensure tight tolerances and minimize clearances between components, resulting in improved performance and reduced backlash.
  • Proper lubrication: Adequate lubrication is essential to minimize friction and wear, which can contribute to backlash and vibration. Using the recommended lubricant and following the manufacturer’s guidelines for lubrication intervals help ensure smooth operation and reduce backlash in the joint.
  • Alignment: Proper alignment between the input and output shafts is crucial for minimizing backlash and vibration. Aligning the shafts within the manufacturer’s specified tolerances ensures that the joint operates within its designed parameters, reducing stress and potential backlash issues.
  • Balance: Balancing the rotating components, such as yokes and crosses, helps minimize vibration. Imbalances can cause uneven forces and induce vibrations in the joint and the connected system. Balancing techniques, such as adding counterweights or using precision balancing equipment, ensure smoother operation and minimize vibration-related problems.
  • Vibration damping: Applying vibration damping techniques can help mitigate vibration issues. This may involve using vibration-absorbing materials, such as rubber or elastomeric elements, at appropriate locations to absorb and dissipate vibrations. Dampening vibrations can reduce the transmission of unwanted motion and minimize the potential for backlash.
  • Regular maintenance: Routine inspection and maintenance of the universal joint are essential to prevent backlash and vibration problems. This includes checking for wear, proper lubrication, and addressing any signs of misalignment or damage. Timely maintenance helps identify and rectify potential issues before they escalate and affect the performance and reliability of the joint.
  • Appropriate joint selection: Choosing the right type of universal joint for the specific application is crucial. Different joint designs, such as single joint, double joint, constant velocity (CV) joint, or Cardan joint, have varying characteristics and capabilities. Assessing the requirements of the system and selecting a joint that suits the application can help minimize backlash and vibration issues.

Implementing these measures and considering the specific operating conditions and requirements of the system can help prevent or minimize backlash and vibration issues in a universal joint. It is important to consult the manufacturer’s guidelines and recommendations for proper installation, operation, and maintenance of the universal joint to ensure optimal performance and longevity.

universal joint

Are there different types of universal joints available?

Yes, there are different types of universal joints available to suit various applications and requirements. Let’s explore some of the commonly used types:

  • Single Joint (Cardan Joint): The single joint, also known as a Cardan joint, is the most basic and widely used type of universal joint. It consists of two yokes connected by a cross-shaped center piece. The yokes are typically 90 degrees out of phase with each other, allowing for angular displacement and misalignment between shafts. Single joints are commonly used in automotive drivelines and industrial applications.
  • Double Joint: A double joint, also referred to as a double Cardan joint or a constant velocity joint, is an advanced version of the single joint. It consists of two single joints connected in series with an intermediate shaft in between. The use of two joints in series helps to cancel out the velocity fluctuations and reduce vibration caused by the single joint. Double joints are commonly used in automotive applications, especially in front-wheel-drive vehicles, to provide constant velocity power transmission.
  • Tracta Joint: The Tracta joint, also known as a tripod joint or a three-roller joint, is a specialized type of universal joint. It consists of three rollers or balls mounted on a spider-shaped center piece. The rollers are housed in a three-lobed cup, allowing for flexibility and articulation. Tracta joints are commonly used in automotive applications, particularly in front-wheel-drive systems, to accommodate high-speed rotation and transmit torque smoothly.
  • Rzeppa Joint: The Rzeppa joint is another type of constant velocity joint commonly used in automotive applications. It features six balls positioned in grooves on a central sphere. The balls are held in place by an outer housing with an inner race. Rzeppa joints provide smooth power transmission and reduced vibration, making them suitable for applications where constant velocity is required, such as drive axles in vehicles.
  • Thompson Coupling: The Thompson coupling, also known as a tripodal joint, is a specialized type of universal joint. It consists of three interconnected rods with spherical ends. The arrangement allows for flexibility and misalignment compensation. Thompson couplings are often used in applications where high torque transmission is required, such as industrial machinery and power transmission systems.

These are just a few examples of the different types of universal joints available. Each type has its own advantages and is suitable for specific applications based on factors such as torque requirements, speed, angular displacement, and vibration reduction. The selection of the appropriate type of universal joint depends on the specific needs of the application.

China Professional Propeller Shaft Universal Joint Auto Spare Part Car Joint  China Professional Propeller Shaft Universal Joint Auto Spare Part Car Joint
editor by CX 2023-11-21